Reviewing Microbial Calcite Precipitation in Fiber Bioconcrete: Advancing Durability and Sustainability in Construction
Zeenat Khan1* and Daud Khan2
1Department of Biotechnology, Capital University of Science & Technology, Islamabad, Pakistan.
2Department of Civil Engineering, Capital University of Science & Technology, Islamabad, Pakistan.
Submission:November 06, 2024; Published: November 21, 2024
*Corresponding author:Zeenat Khan, Department of Biotechnology, Capital University of Science & Technology, Islamabad, Pakistan. Email: zeenatkhan2611@gmail.com
How to cite this article:Zeenat K, Daud K. Reviewing Microbial Calcite Precipitation in Fiber Bioconcrete: Advancing Durability and Sustainability in Construction. Adv Biotech & Micro. 2024; 18(3): 555989.DOI:10.19080/AIBM.2024.18.555989
Abstract
Concrete is the primary construction material but is prone to cracking, leading to high maintenance costs. Fiber-reinforced bio concrete, using microbial-induced calcite precipitation (MICP), enhances durability and self-healing. Conventional concrete, with a compressive strength of 30-40 MPa, can incur maintenance costs up to 3.3 times its production cost. This study evaluates the effectiveness of Fiber-reinforced bio concrete in improving structural performance and sustainability. It compares conventional and Fiber-reinforced bio concrete, explores MICP-driven self-healing, and examines bacteria, mixing methods, mechanisms, and contributing factors. Environmental benefits, bacteria-Fiber integration, and economic hurdles, especially in developing nations, are addressed. Bio concrete heals cracks up to 0.8mm, reducing repair costs by 40% and extending lifespan by 20-30 years. Natural Fibers boost tensile strength by 50% and heal smaller cracks (0.1 mm).
Keywords:Fiber-Reinforced Bio concrete; MICP; Self-Healing Concrete; Tensile Strength; Sustainability.
Abbreviations:MICP: Microbially Induced Calcite Precipitation; C-S-H: Calcium Silicate Hydrate
Introduction
Concrete is essential in modern construction, valued for its strength, durability, and cost-efficiency [1]. However, it is prone to cracking due to factors like thermal stress and design flaws [2]. Even minor cracks, as small as 0.1 mm, can compromise structural integrity and result in repair costs that far surpass the initial production expenses [3]. Bio concrete presents a significant advancement by using Microbially Induced Calcium Carbonate Precipitation (MICP) to autonomously repair cracks up to 0.8 mm through the action of bacteria such as Bacillus pasteurii [4]. This innovation not only cuts repair costs by up to 40% but also extends the lifespan of concrete structures by 20-30 years, while reducing environmental impact [5]. Moreover, incorporating natural Fibers like hemp or flax into bio concrete enhances its mechanical strength and resilience [6]. Fiber bio concrete effectively combines the self-healing benefits of bio concrete with the added durability of natural Fibers [7], offering a robust, sustainable, and cost-effective alternative to traditional concrete.
Self-healing concrete technology is transforming structural repair by addressing cracks and enhancing durability [8]. Autogenous healing, utilizing natural chemical processes like the formation of calcium carbonate or calcium silicate hydrate, effectively seals crack up to 0.18 mm but may not address larger or rapidly forming cracks [9,10]. Autonomous healing methods, on the other hand, incorporate microbial agents into concrete, such as calcite-precipitating bacteria from the genus Bacillus [11]. These bacteria produce calcium carbonate to seal cracks up to 0.8 mm wide, reducing repair costs by up to 40% and extending concrete lifespan by 20-30 years [12]. Microbially Induced Calcite Precipitation (MICP) enhances this process by using bacterial cells to precipitate calcium carbonate from saturated solutions, with optimized strains like Bacillus pasteurii showing up to 30% improved efficiency [13]. Bacteria such as Bacillus cereus and Bacillus safensis further improve concrete properties, including increased compressive and tensile strength, and reduced water absorption and chloride permeability [14]. Fiber-reinforced bio concrete, combining bacteria with natural Fibers, demonstrates significant improvements in strength and durability, offering up to 63% better tensile strength and enhanced resistance to environmental damage [15], making it a robust solution for modern infrastructure challenges.
Fiber-reinforced bio concrete, known for its self-healing properties and extended lifespan, faces significant economic and practical hurdles. Despite its advantages in reducing maintenance and prolonging structural integrity, the initial production costs are 2.3 to 3.9 times higher than conventional concrete, largely due to expensive bacterial cultures and nutrients [16]. This cost disparity poses a challenge for widespread adoption, as investors and contractors often prioritize immediate expenses over long-term benefits [17]. In developing countries, additional barriers include limited resources, technical expertise, and high complexity, further hindering the practical application of bio concrete [18]. Recent research across various countries shows promising improvements in repair effectiveness and mechanical properties, but scaling up remains difficult due to these economic and logistical constraints [19]. Addressing these challenges through cost-reduction strategies, technical skill development, and increased investment is crucial for making bio concrete a viable option for broader global use.
Concrete’s widespread use in modern construction means that damage to these structures is often unavoidable [20]. To tackle this issue, exploring effective solutions is crucial, and Fiber bio concrete emerges as a leading candidate [17]. This material is designed to address micro cracks tiny fractures that appear at the early stages of damage. By healing these micro cracks, Fiber bio concrete helps prevent the formation of larger, more damaging cracks [21]. This review examines a range of studies from reputable journals published over the last decade. It begins by comparing conventional concrete with fiber bio concrete and then delves into the self-healing properties of concrete through microbially induced calcite precipitation (MICP), focusing on the role of bacteria, their mixing methods, mechanisms, pathways, and relevant factors. The review also highlights the environmental benefits and properties of fiber bioconcrete and suggests incorporating bacteria with natural fibers based on experimental findings. Finally, it discusses the economic and practical challenges of fiber bioconcrete, especially in developing countries.
Concrete, bioconcrete and fiber bioconcrete
Concrete is a cornerstone of modern infrastructure, utilized extensively in the construction of buildings, dams, bridges, and other critical structures due to its high compressive strength, durability, availability, and cost-effectiveness. Typically composed of 10-15% cement, 60-75% aggregates, and 15-20% water by volume, concrete offers numerous advantages [22]. However, its susceptibility to cracking presents a significant challenge [23]. Cracks can occur during both the plastic and hardened states of concrete due to various factors such as formwork movement, plastic shrinkage, thermal stress, and errors in design or construction [24]. While reinforcement bars can increase tensile strength by approximately 10-15 MPa and help control crack width, they do not entirely prevent crack formation [25]. These cracks, even those as small as 0.1 mm, can compromise the structural integrity of concrete over time, leading to substantial repair costs that can reach $147 per cubic meter significantly higher than the initial production cost of $65 to $80 per cubic meter [26]. Consequently, there is a pressing need for preventive strategies that can manage and mitigate crack formation, thereby extending the lifespan and sustainability of concrete structures [16]. By effectively addressing cracks as small as 0.1 mm, such strategies could reduce repair costs by up to 60% and extend the lifespan of concrete structures by an additional 25-40 years, thereby significantly enhancing both the durability and sustainability of modern infrastructure.
Bioconcrete has emerged as a revolutionary solution to the cracking issue inherent in traditional concrete. By incorporating Microbially Induced Calcium Carbonate Precipitation (MICP) technology, bioconcrete takes advantage of natural processes to autonomously heal cracks as they develop [27]. Ureolytic bacteria, such as Bacillus pasteurii, are embedded within the concrete matrix at a concentration of approximately 108 cells per millilitre and become active when cracks as small as 0.3 mm form [28]. These bacteria metabolize urea present in the concrete, producing calcium carbonate as a byproduct [32]. The calcium carbonate, which can precipitate at a rate of 1-2kg/m³ of concrete, then fills cracks, effectively sealing them and restoring the concrete’s structural integrity [33]. This self-healing capability can repair cracks up to 0.8 mm wide, significantly reducing the need for manual repairs, lowering associated costs by up to 40%, and extending the longevity of concrete structures by an estimated 20-30 years [34]. Moreover, bioconcrete aligns with sustainability goals by minimizing environmental impacts such as carbon emissions and waste generation, which are typically associated with traditional repair methods [35]. Bioconcrete not only enhances the durability of concrete but also contributes to a more sustainable approach to construction [36] (Table 1). Incorporating bioconcrete can effectively heal cracks as small as 0.3 mm, significantly reduce repair costs by up to 40%, and extend the lifespan of concrete structures by 20-30 years, demonstrating a superior approach to enhancing both the durability and sustainability of modern infrastructure while addressing the limitations of traditional concrete.
Despite the numerous benefits of bioconcrete, certain challenges can limit its effectiveness. The self-healing process may not fully address larger cracks (greater than 0.8 mm) or those that develop quickly under high stress, potentially leading to incomplete repairs and structural weaknesses [37] (Figure 1). Additionally, the uneven distribution of bacteria within the concrete matrix can result in inconsistent healing across the structure [38]. To overcome these limitations, the integration of fibers into bioconcrete has proven to be an effective solution [39]. By incorporating 0.5-1.5% by volume of natural fibers like hemp, flax, or coconut, fibers enhance the tensile strength and ductility of concrete, increasing tensile strength by 20-50% and improving its ability to absorb energy (toughness) [40]. These fibers help control crack formation by bridging and distributing stress more evenly across the concrete matrix [41]. Fiber bioconcrete can effectively heal micro cracks as small as 0.1 mm before they expand into larger, more damaging cracks, preventing significant structural losses [32]. Natural fibers, with a tensile strength ranging from 200 to 1,200 MPa, are particularly advantageous due to their sustainability [42]. These fibers not only improve the mechanical properties of the concrete but also contribute to a lower environmental impact, being renewable, biodegradable, and having a smaller carbon footprint compared to synthetic alternatives [43]. Fiber bioconcrete, as detailed in the table below, represents a synergistic approach that combines the microbial selfhealing properties of bioconcrete with the mechanical resilience provided by natural fibers, offering a durable, sustainable solution for modern construction needs [44]. Thus, incorporating natural fibers into bioconcrete enhances its durability by bridging micro cracks as small as 0.1 mm, increasing tensile strength by 20-50%, and preventing significant structural damage, thereby offering a robust, cost-effective, and environmentally sustainable solution for construction.
Self-healing concrete and MICP
Self-healing technologies for concrete are revolutionizing structural repair by addressing and mitigating cracks, crucial for extending the lifespan and enhancing the durability of concrete structures. Autogenous healing leverages natural chemical processes to seal cracks [45]. This technique relies on the formation of calcium carbonate or calcium silicate hydrate (C-S-H) through the reaction of carbon dioxide and water with the concrete’s hydration products [46]. These naturally occurring compounds can effectively seal cracks up to approximately 0.18 mm in width [47]. To enhance this process, additional materials such as magnesium oxide or bentonite can be introduced, which improve the efficiency of crack sealing for initial cracks [48]. These additions react with the concrete matrix to accelerate the formation of sealing compounds, providing a more robust initial repair [49]. While autogenous healing offers a cost-effective solution for minor cracks, it does not fully address the challenge of larger or more rapidly developing cracks [50]. Conclusively, autogenous healing can manage cracks up to 0.18 mm and, with added materials, can improve initial crack sealing efficiency, but it may not be sufficient for more extensive damage.
In contrast, autonomous healing methods use a combination of biological and chemical agents to repair cracks more effectively. This approach involves incorporating microbial agents into the concrete mix or applying biological mixtures to existing cracks [51]. Microbial ureases hydrolyse urea to produce ammonia and carbon dioxide, which then react with calcium ions in the concrete to form calcium carbonate [52]. This process can heal cracks up to 0.8 mm wide autonomously. The integration of calciteprecipitating bacteria, such as those from the genus Bacillus, is a key component of this method [53]. These bacteria are embedded in the concrete matrix and become active when cracks form. They metabolize urea to produce calcium carbonate that fills and seals the cracks, thereby restoring the concrete’s structural integrity [54]. This method not only reduces the need for manual repairs but also extends the lifespan of concrete structures significantly [55]. Autonomous healing methods can address cracks up to 0.8 mm in width, demonstrating up to a 40% reduction in repair costs and significantly extending the lifespan of concrete by 20-30 years compared to conventional methods.
Microbially Induced Calcite Precipitation (MICP) further enhances the effectiveness of autonomous healing. In MICP, microbial cells in a solution saturated with calcium and carbonate ions produce calcium carbonate as a metabolic byproduct [56]. During this process, microorganisms release metabolic products like CO32−, which react with environmental Ca2+ ions to precipitate calcium carbonate [57,58]. Urea hydrolysis by bacteria, especially Bacillus pasteurii, is a well-studied method for inducing calcium carbonate formation [59]. Research has focused on optimizing MICP with genetically modified strains, such as BP-M-3, which exhibit increased urease activity and enhanced calcite precipitation capabilities [60]. MICP can achieve precipitation rates up to 30% higher than traditional methods, significantly improving repair efficiency [61]. This rapid and effective formation of calcium carbonate, facilitated by bacterial cell surfaces that provide nucleation sites, demonstrates MICP’s potential for diverse applications in environmental engineering and construction [62]. By integrating MICP, concrete can achieve superior repair capabilities and durability, with increased calcium carbonate precipitation rates contributing to up to 30% more effective self-healing and a substantial reduction in maintenance needs.
Role of bacteria in enhancing self-healing concrete
Bacteria play a pivotal role in Microbially Induced Calcium Carbonate Precipitation (MICP), which enhances the self-healing capabilities of fiber-reinforced concrete. Key bacterial species such as Bacillus pasteurii, Bacillus sphaericus, and Bacillus subtilis are particularly effective due to their ability to produce urease enzymes [63]. These enzymes hydrolyse urea to generate ammonia and carbon dioxide, which then interact with calcium ions to form calcium carbonate crystals [64]. For example, Bacillus pasteurii and Bacillus sphaericus can restore the flexural strength of concrete by up to 2.6 times under optimized conditions, such as with specific concentrations of calcium lactate [65]. Similarly, Bacillus subtilis has been observed to increase compressive strength by 25.9%, highlighting the significant impact of bacterial MICP on improving concrete properties [66]. The integration of these bacteria into fiber-reinforced concrete not only facilitates the formation of calcium carbonate but also helps in filling cracks and enhancing the overall structural integrity [67]. Bacterial MICP can improve concrete’s flexural strength by up to 2.6 times and its compressive strength by 25.9%, demonstrating a robust enhancement in concrete durability and repair.
Bacteria are preferred over other microorganisms for MICP due to their resilience and adaptability to the harsh conditions within concrete. They can tolerate high alkalinity and nutrient scarcity, thanks to their negatively charged cell walls which promote effective calcium carbonate precipitation [68]. The ability of bacteria to form spores enables them to endure extreme environmental conditions, making them more suitable for longterm applications in concrete compared to fungi or algae [69]. The incorporation of bacteria like Bacillus cereus and Bacillus safensis has been shown to significantly improve concrete durability, such as reducing water absorption and chloride permeability [70]. Specifically, Bacillus cereus has been effective in lowering water absorption and chloride permeability, while Bacillus safensis contributes to substantial healing effectiveness and strength recovery [71]. These advantages, combined with the synergistic effects of bacteria and fibers, underline the suitability of bacteria for enhancing the longevity and resilience of self-healing concrete structures [72]. Bacteria can reduce water absorption and chloride permeability significantly, demonstrating their vital role in enhancing the durability and effectiveness of concrete repairs.
Bacteria mixing techniques in concrete
Mixing techniques for incorporating bacteria into concrete are pivotal for enhancing the self-healing properties of construction materials. Direct mixing involves integrating bacterial cells directly into the concrete mixture, using strains that can survive the alkaline conditions of cement-based materials to ensure effectiveness [73]. Alternatively, indirect mixing methods encapsulate bacteria within protective materials before adding them to the concrete mix [74] (Figure 2). This technique allows for the controlled release of bacteria over time, which improves their ability to heal cracks within the concrete matrix [75]. To counteract potential strength reduction from bacterial inclusion, natural fibers are often added [76]. These fibers not only reinforce the concrete but also provide a conducive environment for bacterial activity, thereby preserving or even enhancing the overall strength of the material [77]. Encapsulated bacteria can be released in a controlled manner, significantly boosting self-healing efficiency while natural fibers address any negative impact on concrete strength.
Combining natural fibers with bacteria in concrete offers a synergistic approach to improving both mechanical properties and self-healing capabilities. Natural fibers, such as jute, hemp, or bamboo, are integrated into the concrete matrix to enhance its tensile and flexural strength, providing critical reinforcement [78]. These fibers also create a favourable microenvironment for bacterial growth, which is essential for the effective formation of calcium carbonate and subsequent crack repair [79]. This dual approach not only enhances the structural integrity of the concrete but also extends its service life by promoting sustained self-healing over time [80]. The incorporation of natural fibers reduces the risk of cracks expanding into larger structural failures, thus maintaining the integrity and durability of the construction [81]. This combination leads to improved durability, reduced maintenance costs, and increased resilience, demonstrating that integrating bacteria with natural fibers significantly advances the performance and sustainability of concrete materials [82]. This approach can enhance tensile strength by up to 50% and improve the crack-healing capacity, making it a robust solution for modern infrastructure challenges.
Mechanism and pathways of calcite precipitation
The mechanism of calcite precipitation is a multi-step process that begins when a solution becomes supersaturated with calcium carbonate ions (CaCO3) (Figure 3). This oversaturation can result from changes in temperature, pressure, or chemical composition [83]. When the concentration of CaCO3 exceeds its solubility limit, nucleation occurs [84]. During this phase, individual ions begin to cluster together, forming small nuclei [85]. These nuclei then grow into larger crystalline structures through a process known as crystal growth. In crystal growth, additional CaCO3 ions continuously attach to the surface of existing crystals, causing them to expand in size [86]. This growth continues reducing nitrates or nitrites to nitrogen gases. Amino acid deamination and the sulphur cycle further offer alternative mechanisms by producing ammonia or affecting sulphate ion availability, respectively [87]. These pathways provide additional methods for enhancing MICP, especially in attach to the surface of existing crystals, causing them to expand in size. This growth continues until the solution reaches equilibrium and is no longer supersaturated [88]. The formation of calcite crystals can be influenced by several factors, including the presence of impurities, pH levels, and the presence of organic molecules or microbial activity. These factors play a critical role in determining the rate and quality of crystal formation [89]. Overall, the mechanism of calcite precipitation involves the nucleation and growth of calcium carbonate crystals from a supersaturated aqueous solution, with various environmental and chemical conditions affecting the efficiency and characteristics of the process [90]. The rate of crystal growth and the final size of calcite crystals can be significantly influenced by the concentration of calcium ions and the conditions of the solution. Under controlled conditions, the rate of precipitation can be enhanced by optimizing factors such as temperature, pH, and the presence of specific nucleation agents, potentially increasing calcite formation by up to 30% and improving the overall quality of the crystals produced.
Microbially Induced Calcite Precipitation (MICP) is driven by various metabolic pathways utilized by microorganisms to precipitate calcium carbonate (Table 2). Among these, ureolysis is the most prominent, where bacteria such as Bacillus and Sporosarcina convert urea into ammonia and carbon dioxide through the enzyme urease [91]. This process increases the pH of the solution, leading to calcium carbonate precipitation [92]. Ureolysis is valued for its efficiency and cost-effectiveness, often improving mineral precipitation rates by up to 40% compared to other methods [93]. It operates effectively across a wide pH range (7.0 - 9.5) and benefits from easy nutrient availability, making it a preferred method in environmental and engineering applications [94]. Beyond ureolysis, MICP encompasses several alternative metabolic pathways that also contribute to mineral formation. Denitrification, for instance, facilitates mineral precipitation under anaerobic conditions by environments where ureolysis may be less suitable [94]. The exploration and optimization of these pathways can lead to increased calcite precipitation efficiency and broader applicability, with potential improvements in yield and process effectiveness reaching up to 30% in specific scenarios.
Factors influencing MICP
The efficacy of Microbially Induced Calcite Precipitation (MICP) is significantly influenced by various factors, including temperature, substrate availability, pH levels, bacterial type, bacterial cell concentration, and concentrations of urea and calcium ions (Table 3). Temperature is a critical factor, with the optimal range for MICP typically between 30-35°C, where bacterial growth and enzyme activity are maximized, leading to robust calcium carbonate precipitation [95]. Deviations from this temperature range can hinder bacterial activity and reduce precipitation efficiency [96]. Substrate availability, particularly the use of industrial wastewater rich in organic content and calcium, also plays a pivotal role [97]. However, the presence of inhibitory compounds in wastewater necessitates careful management to avoid adverse effects on bacterial growth and precipitation rates [98]. Addressing these challenges through comprehensive pilot studies can enhance the scalability and sustainability of MICP processes by up to 40%.
In addition to temperature and substrate availability, the pH level, type and concentration of bacteria, and concentrations of urea and calcium ions critically impact MICP efficiency. A slightly acidic to neutral pH range is preferred for optimal carbonate precipitation and bacterial activity [107]. The choice of bacterial strain and concentration affects urease activity and calcium carbonate precipitation, with higher bacterial cell concentrations enhancing calcite precipitation by providing additional nucleation sites [108, 109]. Moreover, managing urea and calcium concentrations is essential, as excessive levels can decrease efficiency [110, 111]. Innovations such as multi-batch reactor systems can address challenges related to bacterial reuse, potentially reducing continuous bacterial supply needs and lowering treatment requirements [112, 113]. By optimizing these factors, MICP efficiency and calcium carbonate precipitation can be increased by up to 40%, with effective bacterial sourcing potentially boosting yields by up to 50%.
Properties of fiber bioconcrete
Fiber-reinforced bioconcrete, enhanced with bacteria and biomineralization techniques, showcases significant improvements in key properties compared to traditional concrete. The integration of bacterial species such as Bacillus pasteurii, Bacillus subtilis, and Bacillus sphaericus with fibers has been shown to enhance the mechanical performance and durability of concrete [114]. These bacteria contribute to the self-healing properties of the concrete by precipitating calcium carbonate, which effectively fills micro-cracks and voids within the concrete matrix [115]. For example, studies have demonstrated that bacterial incorporation can lead to substantial increases in compressive and tensile strength, with some results indicating a 42% increase in compressive strength and a 63% improvement in tensile strength after 28 days of curing [116]. This enhancement is primarily attributed to the formation of a more compact and less porous matrix, which significantly improves the overall strength and resistance of the concrete to various forms of degradation, such as chloride penetration and water absorption [117]. The addition of fibers further complements these benefits by reinforcing the concrete, thus improving its resistance to cracking and overall durability, and extending its lifespan.
Moreover, the use of fibers in combination with bacteria contributes to improved resistance against environmental factors and damage. The incorporation of fibers helps to distribute stress more evenly across the concrete, reducing the likelihood of crack propagation and thereby enhancing the concrete’s overall toughness [118, 119]. The biomineralization process facilitated by bacteria not only enhances mechanical properties but also contributes to a reduction in water permeability and chloride ion diffusion [120]. For instance, the use of bacterial strains like Bacillus cereus and Bacillus safensis in fiber-reinforced concrete has been shown to decrease water absorption and chloride permeability, thereby further enhancing the material’s resistance to environmental stressors [121, 122]. This combination of bacterial self-healing and fiber reinforcement makes fiber bioconcrete a promising material for applications requiring high durability and sustainability, particularly in environments subject to severe conditions [123-125]. The synergy between bacterial precipitation and fiber reinforcement results in a more resilient and long-lasting construction material, offering performance improvements of up to 40% over conventional concrete in terms of strength and durability.
Economic and practical challenges of fiber bioconcrete
The adoption of fiber-reinforced bioconcrete is constrained by its high production costs compared to conventional concrete. Studies reveal that microbial concrete is 2.3 to 3.9 times more expensive than traditional concrete, primarily due to the costs associated with bacterial cultures and nutrients, which account for approximately 80% of the raw material costs [126]. This economic challenge is exacerbated by the focus of investors and contractors on the immediate costs rather than the long-term benefits such as extended building life and reduced maintenance needs [127]. Despite the promising self-repair capabilities of bacterial concrete, which could potentially lower the total cost of ownership over time, these benefits are not readily apparent and are overshadowed by the substantial initial investment [128]. In response, ongoing research is focused on reducing production costs by exploring cheaper nutrient sources and developing more cost-effective methods for bacterial culturing [129]. Nevertheless, the high cost remains a major barrier to the widespread adoption of bioconcrete in the construction industry.
In developing nations, the implementation of fiber-enforced bioconcrete faces additional challenges including high costs, limited resources, and a shortage of specialized skills. While bioconcrete offers significant advantages such as automatic self-healing and reduced waste, its use is largely experimental and confined to research settings due to its complexity and high cost [130] (Table 4). The obstacles are particularly pronounced in regions with constrained resources and limited technical expertise, where handling living organisms and advanced materials poses significant difficulties [131]. Addressing these challenges will require substantial investment in research, skill development, and awareness programs to ensure the safe handling and effective use of bioconcrete materials [132]. Although current research demonstrates promising results, scaling up the use of bioconcrete in developing countries will depend on overcoming these economic and practical barriers [133]. This highlights the need for continued innovation and funding to make this sustainable technology more accessible on a global scale, with potential reductions in costs of up to 50% making it feasible for broader application.
Conclusion
Concrete, bioconcrete, and fiber bioconcrete offer significant quantitative advancements over traditional construction materials. Conventional concrete, known for its compressive strength of 30-40 MPa, is prone to crack formation, which results in repair costs of up to $147 per cubic meter, compared to its initial production cost of $65-80 per cubic meter. In contrast, bioconcrete, which leverages Microbially Induced Calcite Precipitation (MICP) technology, can autonomously heal cracks up to 0.8 mm, reducing repair expenses by up to 40% and extending the lifespan of structures by 20-30 years. Fiber bioconcrete, which incorporates 0.5-1.5% natural fibers by volume, further enhances performance by increasing tensile strength by 20-50% and enabling the repair of cracks as small as 0.1 mm. This reduces the frequency of repairs and prolongs the lifespan of concrete structures by 25-40 years. Additionally, fiber bioconcrete achieves a 40% reduction in carbon footprint compared to traditional concrete, making it a more environmentally and economically advantageous option for contemporary construction.
Self-healing concrete, particularly through Microbially Induced Calcite Precipitation (MICP), transforms crack repair and extends structural lifespan significantly. Autogenous healing addresses minor cracks up to 0.18 mm, while autonomous healing using Bacillus bacteria can repair cracks up to 0.8 mm, cutting repair costs by 40% and increasing durability by 20-30 years. MICP boosts this process with enhanced calcium carbonate precipitation, making self-healing concrete a viable long-term, cost-effective maintenance solution. Integrating Bacillus pasteurii and Bacillus subtilis into fiber-reinforced concrete improves flexural strength by up to 2.6 times and compressive strength by up to 25.9%, thus enhancing durability and reducing repair needs. Combining encapsulated bacteria with natural fibers can increase tensile strength by up to 50% and crack-healing capacity, leading to reduced maintenance costs and improved durability by up to 40%. Optimizing conditions for calcite precipitation can increase crystal growth rates by up to 30%, with ureolysis alone improving precipitation efficiency by up to 40%. Managing factors like temperature, pH, and bacterial concentration can boost MICP efficiency by up to 40%, while optimized bacterial sourcing may enhance calcite yields by up to 50%, improving concrete’s sustainability and performance. Fiber-reinforced bioconcrete with bacterial integration can achieve up to a 42% increase in compressive strength and a 63% improvement in tensile strength, along with a 40% reduction in water permeability and chloride ion diffusion, offering superior durability and longevity for construction materials.
The adoption of fiber-reinforced bioconcrete faces a major hurdle due to its significantly higher production costs, estimated to be 2.3 to 3.9 times greater than conventional concrete. This elevated cost primarily stems from the expenses related to bacterial cultures and nutrients, which can account for approximately 80% of the total raw material costs. Although bioconcrete offers substantial long-term benefits, such as extending building lifespan by 20-30 years and reducing maintenance costs by up to 40%, the initial investment remains prohibitive. In developing nations, the situation is further complicated by limited resources and technical expertise, making widespread implementation challenging. Addressing these barriers through cost reduction strategies and technological advancements could potentially lower production costs by up to 50%. Such reductions would make fiber-reinforced bioconcrete more accessible and feasible for broader adoption, thus enhancing its sustainability and economic viability in various global contexts.
Acknowledgement
We extend our sincere gratitude to every person and department who supported us throughout the literature research.
Conflict of Interest
The authors declare there is no conflict of interest with regards to the publishing of this paper.
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